Aug 12

The Little Tamale That Saved Us

We inadvertently stayed a few nights extra with George, Sophia, and their 4 children in the small community of La Perla, El Salvador.  I broke the VW while trying to get up the incline and into the driveway of their small 2 room hotel.   The oil filter hit a rock and sheered off.   The 4 quarts of oil dumped out of the engine under pressure in a matter of seconds.  Luckily, the red oil pressure warning light functioned correctly and I was able to get the engine turned off before the cylinders seized up.  We spent the next 2 days coming up with a way to fix the oil system.  The problem was that when the oil filter sheered off, it also took with it about ½ inch of the hollow bolt that it screws into beneath the engine.  We tried in vain to remove the attachment piece with the sheered oil neck, thinking we could get a new one shipped in from the states.  However, to remove this piece you would basically have to take apart much of the engine to get to it, so we needed a different solution.  There was no mechanic in town so it was up to us to fix the van unless we wanted to pay for a costly tow to a mechanic in the larger town of La Libertad about 30 minutes away.  To make a long story short, we figured out we could machine a metal “hockey puck” shaped disk with a series of holes in it and a washer supplied from the busted filter.   I measured the space required for the width of the hockey puck by mashing a tamale into the gap between a new oil filter (I’d brought a few extra ones) and the filter attachment piece.  Ana, my mom, and I rode the chicken bus into La Libertad where there was a machine shop.  After about 10 minutes of discussing what we needed, the shop owner said he could take care of it and an hour and a half later one of his workers had the metal disk made complete to tamale specifications.  We waited another hour to catch a bus back to La Perla, and the next morning we screwed in all of our pieces and added 4 quarts of new oil.  The bus fired right up and has held its oil ever since.

Broken car parts that sheered off the engine Taking imprint measurements with a tamale

Waiting for the bus that will take us to a machine shop in La Libertad Los Primos machine shop in La Libertad

Front side of our newly manufactured hockey puck Back of our newly manufactured car part

For additional photos click here: Busted VW in La Perla, El Salvador”


Author: chad

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